Quality & testing

Measured performance, not adjectives

Components are tested as submitted samples, and every order is inspected before loading.

Testing results

Results apply to the submitted samples only and are not a guarantee for every unit produced.

Test itemResultScope
Welded-frame casement window, full performance set28 items tested. All tested items met the standard and the declared quality requirements.Submitted sample: aluminium external window, casement on a sliding pivot, insulating glass.
Wind load, watertightness, airtightness, operating force and locking forceWind load Grade 9 with P3 = 5.0 kPa; watertightness Grade 4 with delta P = 400 Pa; airtightness Grade 8 with q1 = 0.0 and q2 = 0.2; operating force Grade 4 with Fh = 37 N; locking device force Grade 5 with Ms1 = 1.5 N.m; residual deformation under vertical load 2.2 mm.Submitted sample: aluminium external window, casement on a sliding pivot, insulating glass.
Dimensional deviation and assembly qualityWindow width -1.0 mm and height +0.5 mm against a tolerance of plus or minus 1.5 mm; diagonal difference 1.0 mm against a limit of not more than 2.5 mm. Sealing, fastening, hardware operation and bimetallic corrosion protection all met the requirements.Submitted sample: aluminium external window, casement on a sliding pivot, insulating glass.
Aluminium profile base material, composition and properties13 items tested. Apart from two hardness items that were measured without a pass or fail judgement, all items met the standard requirements.Submitted profile: 6060-T66 aluminium building profile (base material).
Tensile strength, proof strength and elongationRm 220 N/mm2 against a requirement of at least 215 N/mm2; Rp0.2 191 N/mm2 against a requirement of at least 160 N/mm2; A50mm 11.5% against a requirement of at least 6%.Submitted profile: 6060-T66 aluminium building profile (base material).
Aluminium profile chemical compositionMg 0.51%, Si 0.38%, Fe 0.13%, Cu 0.03%, Zn 0.03%; all within specification.Submitted profile: 6060-T66 aluminium building profile (base material).
Powder coating process control and colour consistencyCoating hardness, adhesion and weather resistance are controlled to an external facade standard; each order is coated in one batch so that the colour is even across the window.Internal process control, not a third-party test report.
Pre-dispatch check of sealing, operation and appearanceEach window is checked for sealing, operation and appearance before dispatch.Internal process control, not a third-party test report.

Technical data

Profiles, glazing, hardware and fabrication tolerances.

Frame and Process

How the frame is made: welded or assembled construction, wall thickness, coating and sealing components.

Welded frameOuter frame, sub-frame, screen sash and glazed sash laser welded as one bodyCatalogue
Corner detailRounded transition at sash corners, no sharp edgesCatalogue
Assembled frameMitred and cleated construction, used only for wide-leaf sliding doors and curtain wallCatalogue
CoatingFull-frame powder coating in one batch, even colour across the window; hardness and adhesion controlled to an external facade standardProcess standard
Coating linePre-treatment, electrostatic powder spray, then oven cureProcess standard
Wall thickness1.4 mm / 1.8 mm / 2.0 mm, selected by series and load caseCatalogue
GasketsWelded gasket on the welded range; EPDM weather gasket on the assembled rangeCatalogue
Thermal breakPA66 thermal break strip, by seriesCatalogue
ColourRAL or Pantone colours to order, including red, yellow, green, grey and black familiesProcess standard
Surface protectionPeel-off protective film available to prevent handling damage in transit and on siteProcess standard

Glazing and Sealing

Glass build-ups and the sealing and drainage details that sit behind the published performance figures.

Standard glazingToughened glass across the rangeCatalogue
Insulating glassCommon residential build-up, sound and heat controlCatalogue
Low-E glassReduces solar heat gain and improves energy performanceCatalogue
Laminated / tripleAvailable where additional sound control or safety is requiredCatalogue
Integrated blindBlind sealed inside the insulating glass cavity, adjustable shadingCatalogue
Water managementWelded frame together with multi-stage sealing and drainage, checked with a high-pressure water spray in the catalogue testCatalogue
Thermal transmittance (U value)To be provided by the factoryTo be confirmed
Sound reduction index RwTo be provided from test dataTo be confirmed

Hardware and Opening

Opening types across the range and the hardware and screen items that go with them.

HardwareSelected by series and confirmed per order; samples available on requestTo be confirmed per order
Casement / tilt-and-turnStandard residential living room and bedroom openingCatalogue
Twin inward opening100 series, both leaves inwardCatalogue
Vertical lift150 series electric lift, 118 series compact liftCatalogue
SlidingHeavy-duty sliding door with wide leavesCatalogue
Screen sashWelded stainless steel mesh screen, made with the same welded frame detailCatalogue
Smart lockFingerprint, code and face recognition options, compatible with closers and gate operatorsCatalogue

Performance Reference

Measured values reported for the submitted samples and profiles, each shown against the standard requirement where one applies.

Wind load resistanceGrade 9, measured value P3 = 5.0 kPa; no loss of function and no damage after the testSubmitted sample
WatertightnessGrade 4, measured value delta P = 400 Pa; the standard requires not less than 250 Pa for external windowsSubmitted sample
Airtightness, per unit lengthGrade 8, measured q1 = 0.0 at positive and negative pressure; standard limit not more than 0.5Submitted sample
Airtightness, per unit areaGrade 8, measured q2 = 0.2 at positive and negative pressure; standard limit not more than 1.5Submitted sample
Operating forceGrade 4, measured sash operating force Fh = 37 N; standard limit not more than 100 NSubmitted sample
Locking device forceGrade 5, maximum torque Ms1 = 1.5 N.mSubmitted sample
Residual deformation under vertical load2.2 mm measured against a standard requirement of not more than 3 mm; no operating fault after a 3 minute recoverySubmitted sample
Impact on the opening restrictorAfter three free-fall impacts of a 10 kg drop mass, no damage to the restrictor and normal frame to sash functionSubmitted sample
Dimensional deviationWidth -1.0 mm and height +0.5 mm against a tolerance of plus or minus 1.5 mm; diagonal difference 1.0 mm against a limit of not more than 2.5 mmSubmitted sample
Aluminium profile grade6060-T66; measured tensile strength Rm 220 N/mm2 against a requirement of at least 215 N/mm2Submitted profile
Proof strengthRp0.2 measured 191 N/mm2 against a requirement of at least 160 N/mm2Submitted profile
Elongation at break A50mm11.5% measured against a requirement of at least 6%Submitted profile
Chemical compositionMg 0.51%, Si 0.38%, Fe 0.13%, Cu 0.03%, Zn 0.03%; all within specificationSubmitted profile
Indoor noise level (catalogue example)Approximately 120 dB outdoors to approximately 30 dB indoors in the catalogue example. This is an illustrative value, not a measured RwCatalogue
Warranty periodsProfile, glass and hardware are warranted separately; the terms are stated in the warranty documentTo be confirmed per order

Quality control in the workshop

What we check and where.

  1. 01

    Profile cutting

    Profiles are cut to the fabrication drawings, with the cut squareness and length tolerance controlled at this stage.

  2. 02

    Laser welding

    Outer frame, sub-frame, screen sash and glazed sash are laser welded into a single frame body on the welded range.

  3. 03

    Grinding and polishing

    Weld seams are ground and polished so that the surface is smooth and does not trap dust.

  4. 04

    Powder coating

    Pre-treatment, electrostatic powder spray and oven cure. Each order is coated in one batch for an even colour.

  5. 05

    Gasket and assembly

    Gaskets, thermal break strips and weather seals are fitted before the frame and sashes are assembled into the finished window.

  6. 06

    Inspection and packing

    Sealing, operation and appearance are inspected before packing, and protective film is applied for transit and site handling.

Our commitments

Written into every order confirmation.

Specification signed off first

Profile series, wall thickness, glazing build-up, hardware, finish and sizes are written down and confirmed before the factory starts.

Incoming and in-process checks

Our partners check profiles, glass and hardware on arrival and during assembly. We review their records as part of the order follow-up.

Pre-shipment inspection

Before loading we check dimensions, finish, operation of moving parts and glazing, and send a photo report with any deviation noted.

Packing for the journey

Frames are corner-protected and stacked to a loading plan; glass and furniture are packed for a sea voyage and for handling at the destination port.

Traceable batch information

Order number, profile reference and glass build-up are recorded on the packing list, so a later spare-parts order can be matched to the original goods.

Material test data

Third-party test data for the recycled composite material

Our outdoor decking, cladding and batten profiles are extruded from a recycled polymer composite. The producer of that material has had it tested by independent laboratories (Kunststoffinstitut Rosenheim, QAI Laboratories, SRI and Chinese institutes, among others) between 2010 and 2014. The results are summarised below so you can check the material against your own specification.

46 MPa Flexural strength, ISO 178
39.4 MPa Compressive strength, ASTM D695-08
Class B1 Flammability, DIN 4102-1
0.89 Static friction, wet, ASTM C1028-7
Durability class 1 Wood-destroying fungi, DIN V ENV 12038
Not detectable Cd, Pb, Hg, Cr(VI) and 53 SVHC substances

Mechanical properties

TestMethodResult
Flexural strengthASTM D790-0328.24 MPa
Flexural strengthISO 17846 MPa
Flexural modulusISO 1783,850 MPa
Flexural strain at breakISO 1782.5 %
Tensile strength (max.)ISO 52721.8 MPa
Elongation at breakISO 5272.2 %
Tensile modulusISO 5272,340 MPa
Compressive strengthASTM D695-0839.40 MPa
Shear strengthSTMS-277412.82 MPa
End bearingEnd bearing test12,488 N
Screw pull-offSTMS-27756,009 N
Izod impact, notchedISO 180/1eA2.65 kJ/m²
Izod impact, unnotchedISO 180/1eU5.99 kJ/m²
Shore D hardnessASTM D224088
DensityISO 11831.46 g/cm³

Surface, grip and abrasion

TestMethodResult
Static coefficient of friction, dryASTM C1028-70.78
Static coefficient of friction, wetASTM C1028-70.89
Skid resistance, uncoated surfaceASTM E303:1993 (2008)Vertical 55, horizontal 71
Skid resistance, coated surfaceASTM E303:1993 (2008)Vertical 52, horizontal 47
Wet-area slip classification (barefoot)DIN 51097Classification C
Surface abrasion resistanceGB/T 24508-2009, clause 6.5.150.135 g/100r (limit ≤ 0.15)
Anti-slip valueGB/T 24508-2009, clause 6.5.1670 (limit ≥ 35)

Accelerated weathering and ageing

TestMethodResult
QUV accelerated weathering, 1,200 hQUVNo obvious change
QUV accelerated weathering, 500 h / 1,000 h / 1,500 hQUVNo obvious change
Xenon-arc weathering, 2,000 hXenon testVery slight colour change
Light fastnessGB/T 15102-2006Grade 6 (requirement ≥ grade 4)

Fire behaviour

TestMethodResult
Flammability, building material classDIN 4102-1Class B1
Fire classification of construction productsDIN EN 13501-1:2007Class E
Surface burning characteristicsASTM E84-09Class A
Surface burning characteristics (CP140)ASTM E84-09Class A
Fire propagation, index IBS 476 Part 6:1989+A1:2009Index I = 2.37 (sub-indices 1.01 / 0.89 / 0.47)
Surface spread of flameBS 476 Part 7:1997Class 1 (meets Class 0, Approved Document B)
Burning behaviourGB 8624-2006Class B-s3, d0, t2
Minimum ignition energy, sanding dustBS EN 13821:200130 mJ to 100 mJ
Minimum ignition energy, compoundBS EN 13821:2001Greater than 1,000 mJ

Fungal, rot and termite resistance

TestMethodResult
Resistance to wood-destroying fungiDIN V ENV 12038:2002No attack; highest durability class 1
Durability against rot fungiCEN/TS 15083-2No attack; durability class 1
Mould and discolouring fungiASTM D3273Rating 1; light growth
Mildew and pink stainASTM E1428 / ASTM G2196Rating 1; resistant
Termite resistanceASTM D3345-08Highly durable against termite attack

Chemical and food-contact safety

TestMethodResult
Cadmium (Cd), limit 100 ppmRoHS compliance testNot detectable
Lead (Pb), limit 1,000 ppmRoHS compliance testNot detectable
Mercury (Hg), limit 1,000 ppmRoHS compliance testNot detectable
Hexavalent chromium Cr(VI), limit 1,000 ppmRoHS compliance testNot detectable
53 SVHC substances below 0.1 %REACH screeningAll not detectable
Soluble cadmiumGFAAS, GB 18586-2001 / 5.42.4 mg/m² (limit ≤ 20)
Formaldehyde releaseGB 18580-2001Not detected (E0)
Surface stain resistance (coffee, wine)GB/T 24258-2009, clause 6.5.11No stain or corrosion marks
Food contactEuropean Commission RegulationPass

Thermal and moisture properties

TestMethodResult
Linear thermal expansion, −20 °C to 20 °CISO 113590.0425 μm/mm/°C
Linear thermal expansion, 30 °C to 70 °CISO 113590.0732 μm/mm/°C
Heat deflection temperatureISO 7562 °C
Water absorption, 6 h / 32 h / 124 hISO 620.73 % / 1.12 % / 1.85 %
Expansion coefficient, lengthASTM D7031-11, clause 5.182.5 × 10⁻⁵ (cm/cm)/°C
Expansion coefficient, widthASTM D7031-11, clause 5.184.5 × 10⁻⁵ (cm/cm)/°C
Expansion coefficient, thicknessASTM D7031-11, clause 5.184.8 × 10⁻⁵ (cm/cm)/°C

Solar and radiant performance

TestMethodResult
Solar reflectance index (SRI), low windSRI39.4
Solar reflectance index (SRI), medium windSRI39.83
Solar reflectance index (SRI), high windSRI40.22
Solar reflectance index, final valueSRI29
Critical radiant fluxASTM E6481.03 W/cm²

Test data from Chinese laboratories

TestMethodResult
Density, profile DKG 12522GB/T 24508-2009, clause 6.5.41.24 g/cm³
Flexural strength, profile DKG 12522ASTM D6109-10, method A27.3 MPa
Flexural modulus, profile DKG 12522ASTM D6109-10, method A4,160 MPa
Maximum compressive force, perpendicular, profile DKG 12522ASTM D143-09, clause 1231.6 kN
Maximum compressive force, parallel, profile DKG 12522ASTM D4761-11, clause 1055.7 kN
Shear strength, profile DKG 12522ASTM D143-09, clause 1410.7 MPa
Shear strength, profile FPS 7020ASTM D143-09, clause 148.97 MPa
Maximum tensile force, profile FPS 7020ASTM D4761-11, clause 910.2 kN
Airborne sound insulationASTM E90-04STC = 38 dB

Results apply to the samples submitted for each test and are not a guarantee for every batch or for a finished assembly. Test reports are available on request; if your project needs a specific test on your own profile, we can arrange it before production.

Source: material producer test programme, 2010-2014. Values are reproduced as reported.

Technical data

Documents on request

  • Test reports for the relevant product family
  • Profile and glazing data sheets
  • Packing specification and container loading plan
  • Certificate of origin and commercial documents

Ask for documents

Send us your enquiry

Tell us the product, the sizes and the destination port. Drawings, photographs and specification sheets are welcome.

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